Rubber Removal Specs & Details
InertGas Model Features for Efficient Rubber Removal
Our InertGas model offers exceptional performance in rubber removal, providing a reliable and pollution-controlled solution. Explore the standout features tailored for optimal rubber cleaning:
- Innovative Smoke Control: The patented Controlled Pyrolysis® Water Spray System effectively manages smoke emissions to prevent ignition or overheating, ensuring a safe and thorough rubber removal process.
- Versatile Fuel Options: Choose from natural gas, propane, or Number 2 fuel oil burners to heat the chamber to 800ºF (427ºC), facilitating the removal of rubber residues efficiently, without direct flame contact.
- Enhanced Safety Measures: Equipped with a backup water spray, even if nozzles become clogged, this feature aids consistent operations. High-temperature control options up to 1,000°F (538°C) are available.
- Energy-Efficient Operations: With automatic time cycles, the furnace runs only as needed for each load, and features such as automatic cool-down keep operations smooth even in the event of a secondary burner issue.
- Diagnostic and Safety Systems: A comprehensive diagnostic panel with indicator lights helps ensure operational clarity. Additional safety components like the door switch, purge timer, and gas pressure switches enhance operational safety.
- Optimized Process with Melt Collectors: Optional melt collectors significantly reduce cycle times and fuel consumption, making rubber removal more cost-effective.
Specifications and Technical Data
- Robust Construction: Built with heavy-gauge sheet steel supported by structural reinforcements, ensuring durability during intensive rubber removal sessions.
- Efficient Design: The floor, composed of hard castable refractory and reinforced for durability, allows for easy ash disposal after rubber removal.
- Secure Entry Points: Cam-type lock assemblies and sturdy gaskets ensure tight sealing, with doors opening up to 95° for convenient rubber loading and unloading.
- Pressure Management: Unique gravity-sealed explosion relief provides safe pressure management during the rubber removal process, mitigating reactive risks.
- Advanced Insulation: Comprised of layered ceramic fiber insulation and vapor barriers, rated to protect up to 2300°F (120°C).
- Venting Solution: Vent stack sections are lightweight and easily installed, featuring durable stainless steel and high-temperature ceramic liners.
- Fuel and Electrical Specifications: Adjustable to varying operational needs with gas supply options and electrical compatibility across standard outlets.
- Reliable Water Systems: Water injection systems operate within a safe pressure range, catering to the demands of thorough rubber cleaning.
- Optimized Cycle Durations: Typical operation runs 3-4 hours, with cooling, adjustable for more severe builds, ensuring comprehensive rubber removal.
- Compliance and Safety Standards: Fully compliant with EPA, OSHA, and insurance standards, providing peace of mind and reliable performance.