Plastics, Fiber & Chemicals Oven Specs
Premier Solutions for Plastics, Fiber, and Chemical Applications
Our range of expertly engineered burn-off ovens is specifically designed to meet the stringent demands of the plastics, fiber, and chemical industries. These ovens are equipped to efficiently and safely remove polymers, adhesives, chemicals, and other residues from metal parts and tooling, all while maintaining a pollution-free operation.
Model SCTR Burn-Off Oven for Plastic & Fiber Applications
- Design and Functionality: Engineered by a polymer chemist, this oven is tailored to eliminate polymers, adhesives, and chemicals from extrusion screws and other metal parts. The pollution-free controlled pyrolysis process is gentle on equipment, prolonging its lifespan.
- Efficient Operations: Featuring an easy-to-operate self-adjusting control system that reduces labor and machinery downtime. An automatic time cycle ensures precise cleaning durations, enhancing overall efficiency.
- Advanced Monitoring: A diagnostic panel tracks and displays 15 operating functions, providing comprehensive monitoring and the fastest delivery times in the industry.
Specifications and Data
- Cabinet: Heavy Gauge sheet steel supported by structural steel angles and channels, and covered by heavy-gauge sheet metal shell.
- Floor: Hard castable refractory, reinforced with structural steel channels. Allows easy removal of ashes.
- Doors: Equipped with cam-type lock assemblies and tad pole sealing gaskets. Door opens 95°.
- Explosion Relief: Unique gravity –sealed top relief door automatically opens to relieve excess pressure, then closes, preventing air from reacting with combustible material.
- Insulation: Walls and ceilings are covered with 3” of a two layer light weight ceramic fiber insulation and 1/8” vapor barrier to prevent corrosion. Perforated metal liner protects insulation. Hot face insulation rated at 2300°F (1260°C)
- Vent Stack: Made in 36” lightweight sections for easy installation. Stainless Steel exterior with high temperature hardened ceramic fiber (rated at 2300° F). Adjustable-pitch flashing, storm collar, and rain cap are furnished with stack.
- Fuels: Natural Gas, Propane, Fuel Oil #2. Requires gas pressure of 7 inches water column while the furnace is operating.
- Electrical Service: 110-125 V, 50-60 Hz, single phase, 5 ampere draw
- Water Supply: Minimum Pressure 40 psi; Maximum 100 psi for water injection system. Max flow rate for primary system 0.3 gpm (1.2 liter/min).
- Normal Cycle Time: 3-4 hours plus cooling time. Longer cycle may be required for extra heavy build up. Timer adjustable 0-12 hours.
Normal Cycle
- Temperature: 800°F–900°F (432°C – 482°C)
- Pollution Standards: Meets latest EPA standards
- Safety & Health Standards: Meets latest O.S.H.A. Federal Standards
- Insurance Standards: Meets most state &local codes. Burners can be easily equipped to meet Factory Mutual, C.G.A. or Industrial Risk Insurers Standards
IGG Burn-Off Oven for Plastic & Fiber Applications
- Optimal for Diverse Applications: Suitable for cleaning extrusion screws, breaker plates, dies, nozzles, and more. The pollution-free design includes controlled pyrolysis that safeguards and extends the life of tooling.
- User-Convenience: The self-adjusting system reduces the need for manual intervention, while automatic cycles ensure efficient use of time and energy.
Specifications and Data
- Cabinet Construction and Features: Same specifications as the SCTR model, with enhancements for varied workload capacities.
- Efficiency and Safety: Ensures compliance with safety and environmental standards.
IGG 27F & IGG 52 Burn-Off Oven for Plastic & Fiber Applications
- Effective Cleaning Capacity: Capable of efficiently cleaning parts up to 1 meter long.
- Process Control: Employs controlled pyrolysis to ensure safe carbon residue elimination and longevity of components.
Specifications and Data
- Construction and Materials: Follows the same rigorous standards as other models, highlighted for robust usage and durability.
- Operation and Compliance Details: Automatic systems, comprehensive standards compliance, and efficient environmental handling.
Normal Cycle
- Temperature: 800°F–900°F (432°C – 482°C)
- Pollution Standards: Meets latest EPA standards
- Safety & Health Standards: Meets latest O.S.H.A. Federal Standards
- Insurance Standards: Meets most state & local codes. Burners can be easily equipped to meet Factory Mutual, C.G.A. or Industrial Risk Insurers Standards
IGG SP-13 Cleaning Oven For Small Plastic Tubing
- Sophisticated Insulation and Venting: Ensures high thermal efficiency and meets demanding environmental standards, with anti-corrosive features extending the oven's usable life.
Specifications and Data
- Cabinet and Design: Heavy-gauge sheet steel with all-welded construction and sealed seams, reducing air leakage and optimizing fuel use.
- Floor and Insulation: Durable insulation, 3” thick refractory flooring, supports easy maintenance.
- Ventilation and Fuels: Efficient vent design with standardized fuel options for high productivity.
- Performance Standards: Anti-corrosive features, compliance with modern safety and health standards.
PLASTICS, FIBER, & CHEMICAL PDF RESOURCES
- Extruder Screw Cleaner
- Plastics Fiber IGG Standard
- IGG 27F & IGG 52 Burn-Off Oven
- IGG SP-13 Cleaning Oven